A cardboard box must fit the product and the way it will be used. Before adding the logo, decide whether the project requires a folding carton, a lidded structure or presentation Packaging with internal protection. The choice affects cost, assembly and product delivery.
Measure the actual contents and define their weight, opening method and intended use. Then develop the dieline and graphic design.
Types of cardboard box
Folding cartons are common for products of a suitable weight. Other options include lidded boxes, crash-lock bottoms and specialist structures. Rigid and folding boxes require different manufacturing processes.
Internal versus external dimensions
Internal dimensions determine whether the product fits and whether it needs clearance or inserts. External dimensions affect transport, display and storage. Check both separately and state which measurement is being quoted.
Cartonboard, solid board and corrugated board
Cartonboard is commonly used for folding cartons; other constructions may use more rigid or corrugated materials. Strength is not determined by grammage alone: structure and closure system are also important.
What is a dieline and how is it prepared?
The dieline defines cuts, flaps and creases. Place the artwork on the approved template, keep glue areas clear and avoid essential copy across folds.
Finishes and customisation
Inks, laminates, foil and varnishes must be compatible with the board and package construction. Finishes can change rigidity and behaviour during folding, creasing and gluing.
Process for producing a bespoke box
- Define the product, dimensions and weight.
- Select the structure and closure.
- Choose the material and quantity.
- Obtain the final approved dieline.
- Design for the visible panels.
- Inspect an assembled prototype.
- Approve the printing and finishes.
What to compare in quotations
| Factor | What it changes |
|---|---|
| Material | Rigidity and feel |
| Dieline | Assembly and closure |
| Quantity | Unit cost and setup |
| Finishes | Presentation and handling |
Frequently asked questions
Can boxes be printed on both sides?
That depends on the material and production process.
Is a prototype compulsory?
It is strongly recommended when the structure is new or must fit a specific product.
Is every cardboard box suitable for food?
No. Intended use and the material’s documentation must be checked, including any requirement for a barrier or inner packaging.
Do you have a custom-box project? Tell us the product, internal dimensions, weight, quantity, material and finishes.
This post is also available in:
Français (French) 
Português (Portuguese (Portugal)) 
Español (Spanish)